Domain Engineering

Industry Solutions & Architectures

Proven component blueprints, panel building configurations, and telemetry architectures engineered for the world's most demanding manufacturing and clean-energy sectors.

Clean Energy

Solar & Renewable Power Grid Integration

String combiner telemetry, high-voltage isolation & SCADA power management

Turnkey power component architectures designed to withstand extreme thermal conditions in utility-scale solar parks, rooftop PV arrays, and battery energy storage systems (BESS).

99.98%
Uptime Reliability
< 100ms
String Fault Detection
350+ MW
Worldwide Megawatts Powered

FLUX Engineering Advantages

Solar Tracking PLCs & PACs for optimized energy capture
Robust Distribution Boxes with built-in Hall effect current sensors
Ruggedized outdoor IP66 fiberglass / SS316 enclosures with sunshields
Data & Power Architecture

PV Array Strings → Smart Combiner Panel → Central Inverter Incomer → Step-up Substation → Cloud SCADA Telemetry.

Key Components Packaged:
Solar Tracking PLCs & PACsCable Glands & Flexible ConduitsDistribution BoxesLugs & Terminals24V DIN Power Supplies
Recent Deployment CaseBhadla, Rajasthan

Utility-Scale EPC Developer (Rajasthan Solar Park)

“Delivered 120 custom string monitoring combiner panels with 0% field failure rate during peak summer.”

E-Mobility

Smart EV Charging & High-Power DC Sub-Stations

60kW to 360kW DC Fast Chargers, OCPP 2.0.1 smart load balancers & metering

Reliable power distribution, dynamic load management, and safety isolation for commercial fleet depots, highway fast-charging corridors, and residential EV clusters.

96.5%
Efficiency Rating
Real-time
Dynamic Load Balancing
IEC 61851
Protection Standard

FLUX Engineering Advantages

Dynamic load allocation PLCs adjusting power draw based on real-time grid capacity
Digital Energy Meters and Touchscreen HMIs for precise billing compliance
Robust Distribution Boxes for 500A continuous DC charging cycles
Data & Power Architecture

Grid Incomer → Active Harmonic Filter → Dynamic Power Matrix Module → Charging Control Panel → CCS2 Liquid Cooled Dispensers.

Key Components Packaged:
Digital Energy MetersTouchscreen HMIsCable Ties (SS & Nylon)PID Temp ControllersDistribution Boxes
Recent Deployment CasePune & Bengaluru Depots

Commercial Fleet Operator (Electric Bus Depot)

“Equipped 24 dual-gun 120kW DC fast chargers with centralized load scheduling, avoiding Rs. 40L transformer upgrade.”

Smart Factory

Automotive Assembly & Precision Robotic Cells

Synchronous multi-axis motion, EtherCAT deterministic control & functional safety

End-to-end component sourcing and panel engineering for high-speed body-in-white welding lines, powertrain assembly conveyors, and automated optical inspection (AOI) stations.

±0.02 mm
Cycle Time Accuracy
SIL 3 / PLe
Safety Classification
32%
Line Downtime Reduction

FLUX Engineering Advantages

Advanced PLCs & PACs running synchronized automation profiles
Integrated Safety Relays and Motor Protection Relays for safe stops
Shielded EMC cable glands, Flexible Conduits, and Spiral Bands to eliminate noise
Data & Power Architecture

Main Factory SCADA → Profinet Safety Ring → PLC Control Panel → AC Servo Actuators & Robot Interlocks.

Key Components Packaged:
PLCs & PACsTouchscreen HMIsMotor Protection RelaysFlexible ConduitsSpiral Bands & Sleeves
Recent Deployment CaseChakan Industrial Zone, Pune

Tier-1 Automotive Component Manufacturer

“Modernized 6 chassis spot-welding stations with synchronized servo indexing, increasing output by 18%.”

Power Infrastructure

High-Voltage Power Distribution & PCC/MCC Engineering

Heavy-duty 415V/690V power control centers, APFC harmonic filtration & busducts

Complete electrical infrastructure solutions for heavy engineering, steel rolling mills, chemical complexes, and data center facilities demanding uninterrupted 24/7 reliability.

65kA / 1 sec
Fault Level Rating
0.99 pf
Power Factor Correction
> 40°C
Thermal Runaway Margin

FLUX Engineering Advantages

Advanced Distribution Boxes and Control Transformers
Digital Energy Meters and Analyzers for near-unity power factor
Microprocessor-based PLCs for rapid < 100ms switchover
Data & Power Architecture

11kV Substation Transformer → Main Control Panel → APFC Capacitor Bank → Motor Control Centers (MCC) → Field Starters.

Key Components Packaged:
Busbar Insulators & SupportsDigital Energy MetersControl TransformersLugs & TerminalsDistribution Boxes
Recent Deployment CaseAurangabad MIDC

Heavy Forging & Steel Rolling Mill

“Constructed 3200A PCC switchboard with active harmonic filtering, reducing energy demand penalties by Rs. 2.4L / month.”

Process Automation

Water Treatment, RO Plants & Process SCADA

Variable flow pressure control, dosing telemetry & remote pumping station SCADA

Automated control architectures for industrial effluent treatment plants (ETP), municipal water distribution networks, and pharmaceutical purified water systems.

28%
Energy Savings in Pumps
Cellular 4G
Telemetry Range
45%
Water Loss Reduction

FLUX Engineering Advantages

PLCs & PACs programmed with multi-pump cascade staging and anti-clog torque routines
Conformal-coated 24V DIN Power Supplies and IP66 Distribution Boxes
Motor Protection Relays with remote telemetry and cellular 4G failover
Data & Power Architecture

Intake Sump → Cascade Pump Control Panel → Filtration & Dosing Skid → Storage Reservoir → City Telemetry SCADA.

Key Components Packaged:
PLCs & PACsPID Temp ControllersMotor Protection RelaysCable Glands24V DIN Power Supplies
Recent Deployment CaseNashik, Maharashtra

Municipal Water Supply Undertaking

“Automated 14 booster pumping stations with centralized remote SCADA, cutting maintenance dispatch costs by 60%.”